Heavy Duty Tension Tower

Heavy Duty Tension Tower

The Heavy Duty Tension Tower is a self-supporting steel lattice tower used in 110kV–800kV transmission lines, installed at tension, terminal, and angle sections to carry conductor tension and unbalanced loads from conductor breakage.
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Product Overview

 

The Heavy Duty Tension Tower is a self-supporting steel lattice tower used in 110kV–800kV transmission lines, installed at tension, terminal, and angle sections to carry conductor tension and unbalanced loads from conductor breakage.

 

Core Features

 

Large-section angle steel members increase longitudinal tension capacity for large conductors and long-span transmission lines
Dual-sided strain attachment points anchor conductor tension and withstand unbalanced loads caused by conductor breakage
Reinforced shear connection plates reduce cracking risk at primary structural joints under long-term tensile loading
Enhanced uplift-resistant tower legs improve foundation capacity for large-angle and heavy-load conditions
86 μm hot-dip galvanized coating provides long-term atmospheric corrosion protection

 

Technical Specifications

 

Parameter

Specification

Material Grade

Q355B, Q420B, Q460C, ASTM A572 GR50 / GR65

Corrosion Protection

Hot-Dip Galvanizing (ASTM A123 / ISO 1461)

Voltage Level

110kV–800kV

Max Wind Speed

30–65 m/s (project dependent)

Design Standards

ASCE 10-15, TIA-222-H, IEC 60826, EN 1993

Welding Inspection

100% UT + MT

Height Range

15–80 m (customized)

Fasteners

Grade 8.8 / 10.9 high-strength bolts with double locking nuts

 

Engineering Inputs

 

Operating voltage level

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Span length and crossing requirements

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Conductor type and bundle configuration

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Wind and ice loading conditions

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Terrain category

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Seismic requirements (if applicable)

Manufacturing & Quality Control

 

Assembly Accuracy Verification
Segmental trial assembly is conducted before shipment to verify hole alignment and assembly accuracy.
International Standards
Manufactured under ISO 9001 with fabrication compliant with EN 1090 and AWS D1.1.
Quality Documentation
MTR, galvanizing reports, UT/MT reports, and trial assembly records included.

 

Packaging & Shipping

 

Nested Packing System
Members are nested by size, protected with rubber edge guards, and secured on fumigation-free pallets.
Stamped Identification
Each component is uniquely stamped and packed according to installation sequence.
Transport Protection
Internal bracing and securing applied for ocean and land transport stability.

 

FAQ

 

Q: How is structural safety verified for heavy ice and long-span conditions?

A: Verified using PLS-TOWER under wind, ice, and conductor breakage load cases.

Q: Do you support site unloading and inventory assistance?

A: Yes. Packing lists correspond to tower sections and installation sequence.

Q: Can you customize multi-circuit configurations?

A: Yes. Tower head and cross-arm design can be customized.

Q: What information is required for quotation?

A: Voltage level, span length, conductor type, wind/ice conditions, and project location.

Q: Lead time and payment terms?

A: 35–50 days after drawing approval. 30% deposit, balance against B/L copy or inspection.

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